Πέμπτη 30 Ιουνίου 2011

Plastic processing machine induction heating technology efficiency


Innovational induction heaters (heater bands)

for injection and extrusion machines
75% power consumption improvement compered to ornery mica elements 

http://zervostassos.design.officelive.com











Significant energy efficiency advancement in the plastic industry

Significant innovation with latest developments in Induction heating technology for the plastic industry with energy saving of up to 75% and more concerning: financial benefits, production benefits, and environmental benefits

Now there's a more efficient way to heat the barrel of injection molding, and extrusion machines for plastic processing.

Induction barrel heating cuts energy costs and improves plasticizing proses characteristics. By controlling temperature more accurate is resulting in more constant product quality, compared with conventional heater bands. Induction heating is able to boost significant your advancement against competition or improve your profitability We believe that the way we materialize the technology of induction heating may be the most cost efficient energy efficiency innovation in plastics the last 70 years . The investment it actually pays back its self in few months


Working principal

The systems use a high-frequency power supply and cleverly designed 3 generation helical induction coil (Patent pending) to generate heat directly within the barrel body A very efficient thermal insulating layer is applied between the coils and barrel to eliminate any heat loss, achieving increased power efficiency and improve hating response resulting in reduced need of cooling to the barrel when using heat sensitive materials.


Benefits

Spectacular energy savings, superior reliability and much faster response than conventional heater bands are some of the advantages offered by the developemend of induction high frequency heating system

Technical benefits
1. Energy savings for the barrel heating of up to 75% compared with heater bands
2. Energy savings due to reduced environment air conditioning load up to 35% as no heat transfer to the environment
3. Additional energy cost reduction from reduced peak power demand up to 50%
4. Fewer heating system failures cut down time wastages and maintenance costs (coil operates cool)
5. Immediate heating response improve production quality consistency
6. Quicker heat-up (faster start up) more than 50% improvement
7. Higher heating capacity per wattage -typically 3X higher wattage into the barrel- eliminates plasticizing bottlenecks
8. Capability of far higher barrel temperatures for molding high-temperature polymers
9. Cool oven surfaces provides friendly and safer working environment (there is insulation between barrel and coil)
10. There are is no energy loses from heat conductivity as in normal elements




We value comitment and know haw

We are committed to provide you a cost effective high frequency induction heating system for your injection and extrusion machines matching your customized balance of quality and bagged demands

We are committed to support 100% whether you choose to install yourself or you need we install

We are committed with providing you with excellent after sales services with whatever necessary and with life guaranty for the coil and 2 to 5 years guaranty for the inverters

We are committed to overcome any potential problems or limitations you may have with our 25 years’ experience in plastic engineering and as well induction heating



For any information kindly contact us
MR. ZERVOS
Phone: 30 6945503903
E-mail address: pccsl4@hotmail.com

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